Homemade Low-Cost, High-Character Cold Smoker Contraption

Today I will reveal the second craziest homemade cold smoker ever created. It was born from a desire to cold smoke a molasses cured, home butchered ham without breaking the bank and inspired by the craziest homemade meat cooking devise, my father's Hillbilly Ham House.

Behold Alex's Cold Smoking Contraption.

cold smoking contraption

To build this beauty, Alex started with a gifted excess mini Weber grill and removed the top vent. He arranged a length of round furnace pipe acquired for $3 at the Habitat ReStore into the hole, followed by a $5 length of flexible dryer vent. Connections were reinforced with aluminum duct tape, $5 a roll.

mini weber cold smokersmoker vent

The dryer vent ran into the modified lower vent of our existing large charcoal grill. Alex used the angle grinder and many curse words to extend the hole enough for the pipe to fit in properly. The grill remains usable to cook off meat with charcoal.

Useage is simple: Build a small wood fire in the mini Weber. Put the meat on the big grill and monitor temperature. After 18 hours, you have ham!

The dryer vent was incapable of handling the smoke heat for the duration and melted through once. Alex cut off the effected part, reattached with tape, and went about the smoking. A more permanent solution would be durable flexible hosing or connecting pieces of furnace pipe.

home cured ham over ice

Cold smoking is the act of surrounding a piece of food with smoke but little to no residual heat. The ideal cold smoking temperature for a ham is 60 degrees F. Given that the air temperature in summer is generally higher than 60, adjustments can be made. We kept a pan of ice in the base of the meat chamber to help keep cool and were able to average about 75 degrees F.

Alas, our basement is still a little too warm for dry curing, the next step in the ham Alex wished to make. We ended air drying early before mold set in and packaged the ham in slices and chunks for the future. Someday we'll learn that hams are not meant to be made in July.

What do you think of Alex's creation? DIY genius or a bunch of junk?

PS. For classier Weber modifications, head over to our friend Dave's site Webercam.com.

Loving Lard - How To Make And Use Rendered Pork Fat

homemade pork lard recipeOh, lard. Mention the word and some people turn up their noses, remembering days of eating cookies that tasted like pork. Others are curious, having never eaten lard to their knowledge. And then there are those of us whose faces break into knowing smiles.

All About Lard

High quality lard is a pure-white fat. It remains solid at room temperature. It should smell only slightly porky, if at all, and that flavor bakes away when cooking.

Home-processed pork lard is arguably healthier than vegetable shortening because it doesn't contain trans or hydrogenated fats. It contains less saturated fat than butter and is 45% monounsaturated fat, one of the more heart-healthy kinds. Lard also contains vitamin D naturally.

Pay attention to lard labels if purchasing - some are hydrogenated to be shelf stable which transforms some of the good fat into trans fats. Others contain preservatives like BHT which you may want to avoid. I recommend buying directly from a local pork producer like Morning Sun Organic Farm.

How To Make Lard

Start with high quality pork fat from around the organs (leaf lard) or body of the animal. When we recently slaughtered and butchered a Large Black pig from Six Buckets Farm, we ended up with 18 pounds of fat unattached to muscle cuts. Lyndsey, the farmer, was concerned that we might be upset with the excess fat, but I assured her we knew what to do with it. lard cookinglard with cracklinsstraining lard Set up a rendering pot, a heavy bottomed non-reactive lidded pot over an adjustable heat source. Some prefer to do this outside over a propane stove because the slightly porky smell can bother some folks. A crockpot set up in a garage or porch is another idea.

Add in your pork fat, ideally fresh and chunked into small pieces. Ours was frozen this time so we started the heat very low, breaking up the pieces as it thawed. Add a little water and the lid so the fat begins to simmer over low heat. You want the fat to melt out of any proteins that might hold it in place without burning those same proteins. Stir frequently to prevent sticking on the bottom.

In one to three hours, you'll have a pool of fat with some pork cracklins. Drain the cracklins on a towel and eat as a snack or on salad. Pour off the liquid lard into a non-reactive container like a mason jar. Some people stir in salt at this point to flavor and preserve the fat. Allow it to come to room temperature, cover, and refrigerate for up to a month or freeze for up to a year.

What To Cook With Lard

Lard makes the best pastry. Lard pie crust (I use Ruhlman's 3-2-1 ratio of  flour, fat, and water by weight with at least 30 minute rest in fridge) is flavor neutral and bakes into a flaky yet strong dough to contain fillings. Lard dough is very easy to work. Sometimes I mix lard 50/50 with butter because the butter flavor is desired.

You can pan-fry meat or vegetables in lard. It is a useful emulsifier in pates. Many traditional recipes like Mexican tamales and refried beans call for lard. Some chefs are even advancing the fat to be used as a spread like butter - whipped salted lard was part of a bread and spreads platter I ordered in October at Cleveland's The Greenhouse Tavern.

homemade lard in mason jar

Pork Lard 1. Start with leaf fat, back fat, or belly fat from pork. Cut into one inch pieces and place in a clean deep sided pot. 2. Add a little water to the pot, cover, and begin to heat over low heat. Stir frequently to prevent sticking. Continue until all fat is melted, one to three hours. Add more water as needed to keep fat from browning. 3. Cook as long as desired to crisp up cracklings (delicious on salad or as a garnish!) and then strain through cheese cloth or a paper coffee filter. 4. Pour lard into clean glass containers and allow to cool to room temperature. You may add salt to taste while it is still liquefied  Refrigerate and use within a month or freeze for up to a year.

Do you use lard? Do you make it?

PS. Like Harmonious Homestead of Facebook to see photo outtakes featuring a certain lard lovin' kitty, Moonshine.

Bison Jerky - A High Protein Snack {Recipe}

dried bison jerky recipe

Jerky. This unattractive but nutritionally dense snack is something my family often neglects for months at a time. Then we'll remember and binge on homemade meat treats again.

Jerky appeals to the current paleo, low-carb, and low-fat diets. It's also free of most allergens and simple to make without extra equipment; we made it for many years in the oven before adopting the neglected dehydrator living in my parents' basement. Like many good things, jerky takes some time but not much active interaction. You simply cut the meat, marinate overnight, and dry the next day.

Lower fat meats work best for jerky. Turkey jerky, made from a whole turkey breast, is one of our favorites. This time around we used bison from Ohio Bison Farm for a beefy flavor.

slicing bison for jerky bison sliced for jerky
Cutting the meat is the most skill-intensive step. The goal is evenly thin pieces that will dry in the same amount of time. Be patient and unafraid to use a meat tenderizer if necessary.

Whether you cut with or against the grain is up to you. Cutting with will result in a chewier product, against is more tender but may fall apart in a finely grained cut of meat.

jerky marinade bison in marinade
The marinade does contribute to preservation but is not critical. You can make totally unseasoned jerky if you wish. We find that a balance of acid from vinegar or lemon juice, salt, a small bit of oil, and spices makes the best flavor. The two recipes below are ones we honed after a decade of experimentation. Feel free to tweak them to your tastes or ingredient availability.

bison jerky dehydrating

Dehydration provides the preservative effect. The USDA recommends starting the drying process by heating the meat to 160 degrees F and then dehydrating at 140 degrees or the lowest temperature your oven will allow. Our dehydrator has a maximum temperature of 145 degrees F which is what we've always used.

Store jerky in a glass jar or other air-tight container in a cool dry place like a kitchen cupboard for up to two months. You may also freeze jerky.

The whole family will be at the Clintonville Farmers' Market this Saturday, January 26, from 10:30 - 12:30 drying and sampling jerky. Stop in to shop for local foods and talk to us!

homemade jerky in jars

Bison Jerky Makes about 30 large pieces to fill quart jar Time: 2 days, 30 minutes active

1 pound bison roast per marinade recipe below; our four layer dehydrator can fit 2 pounds

Teriyaki 1/3 cup soy sauce (use wheat-free for a gluten-free product) 3 tablespoons rice vinegar 2 teaspoons honey or granulated sugar 2 tablespoons water 10 grinds black pepper 1 teaspoon ground dried ginger 1 teaspoon garlic powder 1 teaspoon sesame oil 1 tablespoon olive oil dash Sriracha (optional)

OR

Down East 2 teaspoons Old Bay seasoning 1 tablespoon honey 1 tablespoon lemon juice 1 teaspoon salt 1/2 teaspoon garlic powder 1 tablespoon olive oil 1/2 teaspoon paprika 1/2 teaspoon chili powder

1. Slice bison roast into very thin (1/8 inch) pieces. Pound uneven pieces thin with a meat tenderizer. 2. Mix all ingredients for one of the marinades and place in non-reactive glass or plastic pan. 3. Add jerky to pan, mix and cover. Marinate in refrigerator 24 hours. Stir once during this resting period. 4. Place meat in a single layer in a dehydrator or on cooling racks settled on cookie sheets. Dry at 145 degrees F or in a very low oven (as low as yours goes, or 200 degrees F with the door ajar) for 5-8 hours or until jerky is dry throughout and yields no moisture when broken in two. 5. Allow to cool. Store in an airtight container for up to two months.

Turkey Day A Week Away

Howdy! My workhorse of a five-year-old laptop bit the dust last weekend. It's where I did all my writing and editing work. A Lenovo Twist (squee!) is on order to replace it but in the meantime, blogging on shared family computers is a little difficult. In the meantime, a few thoughts on the upcoming holiday.  

turkey day spread

Thanksgiving Day is a week away. We are hosting this year. I can't wait to fill our spacious new house with family and food!

Our Turkey Day menu will include many of these tried and true favorites of my family:

Brined Roasted Turkey (don't forget to save the bones for turkey stock)

Maple Vinegar Sweet Potatoes and Kale

Parsnip Fries

Apple Fennel Slaw

Cranberry Sauce (make extra to can!)

Cranberry Bread

Pie with Sassafras Crumble Topping

 

What are your Thanksgiving plans? What will you contribute to the feast?

Why Meet Your Meat?

pigs at six buckets farm A few months back, an Internet friend of a friend said she had a couple unclaimed pigs in a litter she was pasture raising on her farm. Via Facebook, I asked a few questions, made a few offers, and confirmed plans to slaughter the pig ourselves.

Just as casually, I set up a time to meet my meat, a Large Black hog. I owed the farmer some homemade bacon and pancetta bartered for a deposit on the growing pig and wanted to see her homestead. It was a simple friendly visit, one of many farm trips I've made, with deeper implications.

I believe that everyone who eats meat ought to visit a farm where their poultry, beef, pork, or lamb comes from at least once. Here's why:

pig pile at six buckets farm

Realize Your Place In The Web of Life

Americans can buy butchered, trimmed, plastic-wrapped cuts from the meat counter that are as easy to cook as a vegetable. Simpler still, pre-cooked rotisserie chickens and frozen products only require a little reheating to serve. Restaurant dishes usually have no bones, scales, or other indication that the protein once belonged to a living thing.

This is all a fine, convenient thing, but it allows many people to be completely disconnected from the reality of eating meat. Eating meat - just like eating vegetables - requires that a living thing dies.

While some make the distinction between animals as sentient beings and plants as not, others argue that plants have feelings too. It cannot be debated that humans must eat something to survive.

Our place in the world is such that we can make choices about what we eat. Some tasty things, like pigs, pumpkins or lambs are cute. Thinking about an adorable hog dying for our morning bacon is difficult for some, but it must be faced. Death begets life.

pig at scrub forest edge

Ensure That Conditions Match Your Values

Farmers who raise meat animals have many options available in the feeding, sheltering, pasturing, and slaughtering of their animals. Consumers have many options about these same conditions. Home cooks should be able to ask the farmer or butcher about farm conditions at the point of sale. Producers should answer honestly and always do in my experience.

But seeing is believing. Watching pigs denude an area in a matter of minutes to make a wallow clued me in to their destructive potential. Witnessing chickens stand in the rain rather than run for shelter makes me realize how dependent they are on humans. Seeing an animal suffering from mastitis makes me feel thankful for the availability of antibiotics.

A trip to a farm shouldn't be an excuse to 'check up' on a farmer but to truly understand the benefits and consequences of different agricultural choices. If something you see doesn't jive with your values, ask about it and don't be afraid to change your eating habits.

pastured milk cow

Appreciate the Farmer

I have never visited a farmer who was not passionate and proud of her job. And in the midst of showing off their farm, the farmer is constantly working - carrying water to hogs while talking about their breed, hauling feed while telling me about the source of the grain, or explaining what the half-built coop will look like when it's finished.

We all hear that farming is hard work. When you witness the morning milking, daily feeding, breeding and birthing, managing fences, and time spent harvesting, the toil becomes more tangible. You see that farming is hours on the clock and exhausting wear on the body.

I return home from meeting my meat with a feeling of abundant appreciation. I eat a meal knowing the labor spent converting sunlight into delicious calories. I give true thanks for the lives interconnected by the animal's diet, the farmer's effort, and my choice to consume ethically-raised meat when I can.

What do you think? Have you ever looked your meat in the eye?

Circle of Lives at Wuebker Hog Farrowing Farm

piglets nursing in farrowing farm tourIn mid-July I attended a Sustainable Pork tour at Wuebker Farms put on by the National Pork Checkoff. I learned a lifetime's worth of information about pork production in my twenty-four hours in Versailles, Ohio and am very thankful that Jeff and Alan Wuebker opened their farm to me. While I will share some opinions later, a factual account of the farrowing farm tour seems appropriate first. Below is what I witnessed on the farm through the eyes of the three types of individuals who spend time there: piglets, birthing sows, and the farmers themselves.

rachel holding piglet

Piglets on the Farm

A piglet's life begins in the farrowing barn, a brightly lit, sterile-feeling room filled with 300 stalls containing birthing and nursing pigs. The three pound piglet quickly finds its way to a teet to nurse or the orange-hued heat lamp. Staff monitor the babies to ensure they are healthy and nurse quickly.

newborn pigletpiglet pile under heat lamp Each litter of ten to twenty four piglets is dosed with penicillin to prevent infection at the site of the umbilical cord.  At age four days, tails are docked to prevent pigs from chewing on their own or other's tails for amusement. The Wuebkers administer a dose of iron and antibiotics at the time of docking.

By twenty days of age, the piglet has quadrupled its body weight and is weaned from his mother in a noisy process we did not witness. The weaned piglets are loaded on a sanitized truck and transported to a finishing farm in Bellefountaine.

Pigs reach the appropriate weight for slaughter in 165-180 days. Many are slaughtered at a packing plant in nearby Indiana, owned by Mitsubishi. 27% of pork raised in the US is exported, often across the Pacific to Asian markets.

wuebker gestation barn

Life of a Breeding Sow

Female pigs become mature and first bred when they are seven and a half to eight and a half months old. The start their journey at the Wuebker Farm in a 24 inch wide by 7.5 feet long gestation crate. Gilts (female pigs before their first litter) and sows (females who have birthed at least one litter) are housed individually to control food intake and prevent abuse by boss hogs.

Artificial insemination, practiced by the Wuebkers and 85% of pig farmers, begins with a boar whose only interest is in the grain bin to which he is attached. The farmers lead the boar through the barn because females in heat breed best when a male is around.

artificial insemination wuebker farm

A sterile apparatus is inserted into the gilt or sow and loaded with fresh semen. The Wuebkers receive delivery of semen from a farm forty miles away every other day and store it in a specialized fridge to maintain virility. Each inseminated sow is marked with a wax crayon to show she was bred and staff note details about the insemination on the sow's tracking card.

These cards follow the sows through their 110 days in the gestation barn. The 1400-1500 sows housed in the gestation barn eat from automatic feeders and consume 4000 gallons of water per day. Gestating pigs spend their days standing or laying on a metal grated floor in the climate controlled barn. A few windows allow natural light in and a fanned pit under the floor collects waste.

Towards their due date, sows are moved into the farrowing barn for birth. Most births are induced with a drug similar to the human induction drug pitocin. Each sow has an individual farrowing pen with a gate that slows her descent when lying down so that she does not crush newborns. Sows usually birth their piglets without assistance, though a farmer is nearby to step in if necessary.

feeding a sow

As detailed above, a sow remains in the farrowing barn with her piglets until they are weaned at twenty days. She is fed manually in this barn to allow for adjustments in feeding if she has a particularly large or small litter.

Four days after weaning, the sow goes into heat and is bred again in the gestation barn. A sow may have as many as fourteen litters but the Wuebker farm average is four litters. Sows may be culled for low litter size or birthing or nursing problems. Culled sows are slaughtered for sausage.

ready to wean piglet

A Pig Farmer's Life

Jeff and Alan Wuebker begin their work day at 7 am Monday through Saturday except for Sundays when they rise at 5 am to complete chores before they and their four to five person staff attend church. The farmers say that "everything we do is for the pigs".

The primary daily chore on the farm is feeding the 1800 sows and monitoring the health of piglets. Like many of the farmers who run Ohio's 2560 hog farms, Wuebker farm workers are certified members of the Pork Quality Assurance Plus program, a national, voluntary set of recommendations covering animal health, biosecurity, waste treatment, and the like.

Once the pigs are satisfied, the Wuebkers and staff move on to more lengthy tasks that must be completed every few days - artificial insemination, birthing, weaning, and transporting piglets.

grain mill at wuebkers

The Wuebkers grow and mill their own food. Our group didn't witness the food production operation but we drove by some of their 1200 acres of corn, soybean, and wheat. These grains are mixed with supplements in a newly constructed mill using a recipe specially created by a nutritionist.

Biosecurity is a major concern for the Wuebkers. Because the pigs are in such close quarters and piglets are at a fragile stage of life, the farm is kept as sterile as possible. All persons entering the farm change into protective clothing and shoes to prevent the spread of disease.

Despite precautions, many sows on the farm contracted Porcine Reproductive & Respiratory Syndrome (PRRS) in 2007 and again in January of 2012. Pigs with PRRS develop a fever, stop eating, and are not productive mothers. Because it is thought to be a viral infection, treating PRRS is difficult. In the last round of infections, the Wuebkers lost 240 sows and 10-12,000 piglets.

hvac monitoring system

Another major task for Jeff and Alan is creating and monitoring the environmental systems. Lights, heating, air conditioning, and fans run on a computer system that sends monitoring messages and alarms to the farmers' phones. A back-up generator tests itself every week.

As much as is possible, the Wuebkers make energy-saving choices by installing compact flourescent lightbulbs, allowing a computer to control lights and heat lamps, using an evaporative cooling system, and insulating walls. Pig waste is captured in a 2 million gallon lagoon, composted, and applied to the fields as fertilizer. In 2011, the National Pork Board honored Wuebker Farms with their Environmental Stewards Award.

Of course, the farmers keep their eye on pig and food prices. Currently, these are in a lull and Jeff described the farm as losing thousands of dollars a week. The Wuebkers are part of cooperatives with other farmers to minimize risks of the lower markets and, presumably, take advantage of when prices rise again.

The standard Wuebker work day ends around 4 pm, after which the Wuebkers volunteer as board members of the Ohio Soybean Association, the Ohio Livestock Care Standards Board, and the Ohio Pork Producers Council. They fit in time for their families and church too before resting for the night - unless the 24-hour monitoring system sends out an alarm.

I'll share my feelings about sustainability next week. What do you think?

Disclosure: Travel, accommodations, and meals were provided. Opinions are my own.

Cold Smoked Meat with the Hillbilly Hamhouse

The hillbilly ham house hootenanny concludes today. Catch up on Part One: Why Build a Hillbilly Hamhouse and Part Two: How to Construct a Hillbilly Hamhouse. hillbilly ham house packaged products

So there she was, in all her glory. I ran her for a couple weekends to churn out some smoked meat to give away for Christmas. I poked me a thermometer thru the tinfoil a few times to check’er, and she was about 100 dee-grees, and that book on smokin’ meat—charcoalabalooza or somesuch name, it had—ennyway, I had Rachel read parts of it to me and it said 100 de-grees is about right.

I hadda go buy me some fish to smoke—they’s not bitin’ down at the crick, and them’s all got like two heads and talk funny and what-not ennyway, I ‘spect that comes from livin’ in the run-off of the coal-mine down the way, that’s a whole different story-- but in true Mr. Tayse Christmas fashion, I foun’ me some pig roastin’ meat in the freezer, and made me up some o’ that good ol’ Canadian backbacon.

hillbilly ham house labels

And, durned if that hillbilly hamhouse didn’t turn out some of the best durned backbacon and smoked salmon ever I laid a tooth to, even usin’ that ol’ oak that fell down two years ago for the smokin’ firewood instead o’ some fancy aldermanwood or whatever. Kinda tasted like some o’ that fancy wine they get outta Californi-a, that chardocuternnay or whatever, that kind all them pussies what drink white wine call “oaky”…

hillbilly ham house with sign

That son-in-law o’ mine, he brought out a sign fer the hillbilly hamhouse, so’s them’s seein’ it fer the first time’d know what she was, but me, I figger if you dunno by lookin’ what she is, you’re dumber than I is. But I’m right proud o’ that ol’ hamhouse, it dresses up the neighborhood, besides makin’ good eats.

I’m thinkin’ ‘bout mebbe expandin’ on it. I been wantin’ to smoke a whole hog, now. I gots me this ol’ chevy up on blocks out back, an’ I figger if set fire to that rustbucket, you know, to get rid o’ the plastic and stuff inside, then I could pipe the ol’ barbecue smoke down the hill into that chevy. I reckon could sit me a whole hog up in the driver’s seat to smoke, now there’d be a sight to please any hilljack—it’d be lak that ol’ hog’s drivin’ along in a cloud o’ smoke, mebbe I’d put a pregnant Winston in ‘is mouth just for show—and when he’s done, we’d have us some good eats too…

Constructing the Hillbilly Hamhouse

Rachel's dad Mitch is contributing to the blog this week with his Mark Twain-esque story about making a hillbilly ham house. Start with Part 1 where he reasons out why to engage in the project. Today's part 2 reviews the construction process.hillbilly ham house construction Fer me, makin’ Christmas presents has jest one rule—I gotta use stuff I got aroun’ the house. I’s not spose to go roun’ buyin’ special tools an’ such. But that ain’t no big thang aroun’ my place—I saves me ‘bout ennythin’ a body’d ever need. I figger one day my life’ll depend on me makin’ me a washin’ machine or somethin’ outta the scrapwood, sheetmetal, and electric motors lyin’ roun’, and I’ll be set.

I already had me a durn good barbecue pit, so’s all’s I gone do was rig me up somethin’ to give that smoke fu’ther to go, a smoke-stack, to chill that smoke down, so i’d not be cookin’ that meat, but smokin’ it. Then I had to come up wi’ the house, somethin’ big enuf to lay the meat in, at t’other end.

For the stack, I’s thinkin’ I’d use me some o’ that CPVC tube I been savin’, fer when I put me in some indoor plumbin’. But I ain’t no dumbbell, whatever the little woman says, and I knowed that tube might likely melt, up near the pit end anyway. Plus, I done worked with that tube before, and turnin’ corners and glue and cuttin’ and all…sounded like more work than this ol’ briarhopper’s signin’ up fer. Then I lit on this ideer of usin’ tinfoil—it orta cool that smoke right quick, an’ I gots me a pile of it already—or the little woman do, anyway, an’ she won’ miss it.

That ol’ tinfoil tho’, I did ‘low it wouldn’t hold up by hisself. But I keeps chickenwire aroun’, jest in case I need to ketch me sum critters or whatnot, so’s I hacked me off a coupl hunks o’ that chickenwire and took to wrappin’ it roun’ a piece o’ that ol’ CPVC, for to get me that tee-yoobyoo-lahr shape on that chickenwire , don’t y’ know. Then I took an’ slid that ol’ chickenwire off that CPVC, slick as u please, and commenced to bendin’ it and crimpin’ it to itself, till I got me bout’ half the bend I was wantin’. I done that whol’ thang again with t’other hunk o’ that ol’ chickenwire, an’ I hooked them two pieces up together, crimpin’ them little hexie mesh bits down t’ each other, till I had me a tube lookin’ kinda like a P-trap under a sink (if I had me a sink, that is), maybe six feet long and ‘bout 3 or 4 inches wide.

I’s ‘bout ready to slap together some kinda box to be the hamhouse, mebbe some 1x2’s or 2x2’s knocked together and covered with more o’ that tinfoil, when my eyes lit on an ol’ roastin’ pan, ‘r box, ‘r whatever y’ call it, covered, sheet aluminum, a nice piece, what we’d not used in y’ars. Fact is, I’d bought it at a church ga-rage sale way back when, and the little woman never wanted to use it. It’s a big ol’ thing, only good for turkeys ‘r hams r such. Turns out when she cook them turkeys she likes to leave ‘m up open an’ uncovered most o’ the time anyway. Says she get better skin that way. Well, I reckon so. I sure gots no complaints where my vittles is concerned, I eats right good for an ol’ briar, so I’ll leave it up to her.

Ennyway I took me this ol’ covered roaster and figgered it’d finally get some use. The onliest problem I had was how to hook that there smokestack tube to this roastin’ box I had. I kept starin’ at that thang, wondering if I should maybe drill me some holes and’ hog ‘em out till they’s a big enough hole fer the stack, or mebbe try a hacksaw. I’s about ready to just beat on the thang with a hammer, that allus works good for most thangs.

Then I had me another ideer, and here’s whar another Christmas tradishyun come in—I allus have to borry some tools from my son-in-law Alex. Sometimes I even axe ‘im first ‘fore I takes ‘em. This time I stole a coupla hole saws. I chucked the bigger one—3 or 4 incher I dunno—and commenced to cuttin’ on the bottom of that roastin’ box.

Man I’ll tell you what, that steel cuttin’ tool went thru that aluminum like my ol’ clasp-knife slicin’ a sausage, and I was hummin’ and feelin’ good, like a pig in slop, why I’s just as pleased as I could be. Then that ol’ hole saw done cut thru on just a teeny little spot, and that drill she done grabbed that roastin’ pan and ripped it clean outta my hands. Yeah, I’m tellin’ y’ what, it like to busted my wrist-bones, right that, and that roastin’ box flew by my knee goin’ like sixty. I’s commencin’ to cussin’ a blue streak, an’ felt my ol’ wrist throbbin’ like I’d been muckin’ out stalls all day, but I picked him back up off that floor and I kep’ at it. That ol’ box, y’d think he was an ol’ catfish I’s guttin’, the way he shook and whined and twisted and bounced aroun’. Ennyway it did finally cut enough I could punch thru, an’ I had me the hole I’s wantin’.

hillbilly ham house smoke entrance

Now it was time to hang this whole thang together so’s I could get to smokin’ me some meat. I wired that stack right up to the chimney pipe o’ that barbecue pit out on m’ back deck, and I lay that stack along the top of the deck rail. I snugged that hamhouse right up ag’in that ol’ chickenwire stack. I drilled me a few holes to take a few sheetmetal screws into that hamhouse, right up nex’ ter that hole I done cut out o’ it, like maybe at the 90-degree spots around the circle, about a quarter-inch from the hole. I wrestled that ol’ chickenwire stack thru the hole so’s I had an inch ‘r two of it stickin’ thru, and I bent it back like the bell on my ol’ pal Glenn’s trumpet, so’s I could screw it down to the hamhouse from the inside. I used a couple washers to glom onto that chickenwire a little better, but I di’n’t worry much bout it—it aint lak I’s fixin’ to put enny load on it, it ‘uz just to keep it hangin’ together..

Then that ol’ hamhouse wanted to move around. Yes it did, I sw’ar! It wuz gonna fall off the deck, or tip that good ol’ meat off into the woodpile or somethin’. I sw’ar that ol’ hamhouse, he ‘bout alive, the way he fought me and fought me…ennway, that deck what I’s workin’ on, the one on the back o’ my house? Well, it’s a downright tradgedy, is what it is, it’s so old and fallin’ apart, I figgered what’s one more mess on’t. I coulda done somethin’ purty like build me a nice OSB shelf on it—I done used that stuff to make that front door, don’t y’know, and it looks right nice there once I used a couple leftover cans o’ Rustoleum to cover up the saw marks. But that ol’ deck, it needs burned down or somethin’, and I ain’t about to spend time makin’ it look purty. Ennywho, to make a short story long, as it were, I just drilled a coupla more holes in the bottom of that hamhouse and jammed a coupla drywall screws right into the top rail o’ that ol’ deck, and thar he sat, tight down to that deck.

Then I commenced to wrappin’ that stack up with that tinfoil. I reckoned it’d cool’at smoke right down, and I foun’ out later I warn’t wrong on that too. I wrapped a few spots what looked like they’d leak some with that briarhopper band-aid, duct tape, but I warn’t too worried bout’t. In fact, I’s worry’tin about the fire gettin’ enuf draft, is what I was worry’tin about. I had it figgered if it wouldn’ draft good, I’d just rig me up a fan outta one o’ them ol’ cornpewters I keep lyin’ around fer just that reason, but I’s still a lazy ol’ hillbilly and I’s happy to leave that off if I could, and a few leaks here and there would help her to draft good, I figgered.

blackened glass lifts in DIY cold smoker

An’ so it was, in th’end—one I had her all wired up I started a fire in th’ ol’ pit, and sure enuf, she drew just fine. That hillbilly hamhouse, she filled up with smoke till it’d make yer eyes water, I sw’ar. Last thang I did wasta take and put in a couple ol’ short jelly glasses in the bottom o’ that ol’ hamhouse. I reckoned that meat needed to be up high in the house where all that smoke’d be, so them glasses raised the rack I up off the floor o’ that hamhouse. Turns out them glasses kep’ the meat up out o’ the juice and funk what drip down and collect on the bottom of her, too, which I hadn’t thunk of, but I didn’t let on that when I’s showin’ off to my fambly; it jest look like I’d been knowin’ that all along, an’ a man in my condition don’t need to be givin’ his fambly more ammunition when it come to pokin’ fun at ol’ Dad, y’see..

Tomorrow, the conclusion of the hillbilly ham house hootenanny: smoked meat!